Car parts assembly machine for automation solution
Engine parts assembling and testing equipment
Thermal management assemling and testing equipment
Roof parts assembling and testing equipment
EPS assembling and testing qeuipment
Assembly and test systems for the powertrain (engines, cylinder heads, transmissions, axles, brakes and steering systems)
Quanstar Intelligent Controls (Shanghai) Co.,Ltd. developed fully automated assembly and test lines for automotive parts. We have a high reutation for providing custom automated manufacturing, processing, assembling and packing solutions for all industries including:
- Automotive
- Medical
- Healthcare
- Industrial
- Cosmetics
- Commodities
Core competencies of our manufacturing automation solutions:
• Resistance and laser welding
• Ultrasonic and RF Welding
• Industrial robot integration for flexible, multi-axis problems
• Material handling
• Power & free linear transfer systems
• Servo press
• Vision inspection
• Build to print
• Precision machining
• Lean cells
• Leak testing
• Traceability
| Category | Parameter | Description/Value |
| General Specifications | Line Length | 10-50 meters (adjustable based on layout) |
| | Production Cycle Time | 5-30 seconds/part (depends on component complexity) |
| | Workstation Number | 6-25 modular stations |
| | Power Supply | 380-480V AC, 50/60Hz, 3-phase |
| | Compressed Air Requirement | 0.5-0.7 MPa, ~150 L/min |
| Assembly Module | Assembly Accuracy | ±0.05 mm (for precision components like bearings, gears) |
| | Gripper Type | Pneumatic/Servo-electric (customizable for different parts) |
| | Torque Control Range | 0.1-50 Nm (for fastening bolts, nuts) |
| | Component Size Range | 5-500 mm (L/W/H) |
| | Max. Component Weight | 15 kg/station |
| Inspection Module | Vision System Resolution | 5-12 MP (with 10-50 μm/pixel defect detection) |
| | Defect Detection Sensitivity | ≥0.02 mm (cracks, misalignments) |
| | Measurement Accuracy | ±0.01 mm (for dimensional checks) |
| | Inspection Types | Dimensional, surface defects, missing parts, OCR (barcodes, labels) |
| Motion System | Conveyor Type | Belt/Chain/Pallet (motorized with servo positioning) |
| | Positioning Accuracy | ±0.1 mm (for robotic pick-and-place) |
| | Linear Speed | 0.2-1.5 m/s (variable) |
| Control System | PLC | Siemens (S7-1500), Allen-Bradley (ControlLogix) |
| | HMI | 12"-19" touchscreen (multi-language, real-time monitoring) |
| | Communication Protocol | PROFINET, EtherCAT, OPC UA |
| | Data Logging | SQL database (local/cloud), MES integration |
| Quality Metrics | False Rejection Rate | ≤0.3% |
| | First-Pass Yield | ≥99.5% |
| | MTBF (Mean Time Between Failures) | >2,500 hours |
| Environmental | Operating Temperature | 5-40°C |
| | Humidity Range | 20-80% RH (non-condensing) |
| | Noise Level | ≤75 dB |
| Safety | Safety Standards | ISO 13849-1 (PLd), ANSI/RIA R15.06 (for robotic cells) |
| | Protective Measures | Light curtains, E-stop, safety interlocks, fencing |
Key Notes:
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Flexibility: Supports mixed-model production (e.g., engine blocks, transmission parts, sensors).
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Optional Add-ons: AI-based defect classification, RFID tracking, robotic welding/gluing stations.
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Materials: Corrosion-resistant stainless steel for food-grade or harsh environments (if required)
FAQ
1.Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and development experience.
2.Q: What are your major products?
A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized asembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.
3. Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product’s complexity and real-time production schedule. Please contact us for the latest delivery date.
4.Q: How about your price?
A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.
5.Q: What is your terms of payment ?
A: 40% deposit and 60% balance payment before delivery.
6.Q: What is the package for you machine?
A: We have standard wooden case package.
7.Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.
8.Q:What partners do you work with?
A: We can both work with customer’s designated partners and propose other components partners at customer’s request. Some of our technical partners as below:
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